What about the resolution and layer thicknesses of your materials?

What does 3D printing resolution mean?

For 3D printing resolution, it is critical to check before you upload your 3D model for 3D printing. When it comes to Additive Manufacturing, the resolution depends on the layer thickness. However, this is not the only factor you have to keep in mind while designing your parts. Despite that, the layer thickness of some materials can be as little as 28 µm; it doesn’t mean such a thin layer will be solid enough on its own. Therefore, it is crucial you also check minimum details and engraving restrictions. We listed all the essential information for you below.

Layer thickness

As you know, 3D printing is based on producing your model layer by layer. While desktop printers have come a long way, getting a very smooth surface is still tricky. And so, using industrial 3D printers might be the answer. Some machines are capable of producing layers as small as 0.025 mm! In comparison, the average hair is 0.18 mm thin.

Layer thickness is explained in micrometers (µm). 100 µm is equal to 0.1 mm. Within each 3D printing technology, the materials can have different layer thicknesses as different 3D printers use them. 

On the left-hand side is presented a high resolution of 60 µm and on the right-hand side is a regular 100 µm of our Nylon PA12.



Technology

Layer Thickness

Selective Laser Sintering / Multi Jet Fusion

100- 150 µm

PolyJet

28 µm

DLS / LCD / DLP 

100 µm

SLA

100 µm

SLM 

150 µm

DMLS

30 - 40 µm

Binder Jetting

100 µm

Casting 

25 µm

Minimum detail

The amount of minimum detail is significant to keep in mind when designing for any 3D printing technology. The minimum detail depends on the technology; the smaller the layer thickness, the more accurate the detail will be. If you don’t respect this value, your 3D model will simply break, or the layers won’t be adequately solidified. Below you can find a table with each of our materials and the amount of detail achieved.

An example of a significant detail achievable with Titanium

 

Technology

Minimum Details

Selective Laser Sintering / Multi Jet Fusion

0.3 mm

PolyJet

0.2 mm

DLS / LCD / DLP 

0.5 - 0.6 mm

SLA

0.8 mm

SLM 

1 mm

DMLS

1 mm

Binder Jetting

0.8 mm

Casting 

0.4 mm

 

Prepare the perfect 3D model 

Make sure your 3D model is well designed for 3D printing. Let’s say you want to produce a 3D-printed enclosure. Your model should be designed according to the circuit board and the ports for connecting cables. You should choose robust but still somewhat flexible material so you can include assembly solutions in your design, which eliminates tooling and saves time. After deciding on the material, check all the essentials such as layer thickness, minimum detail, and in this case, the minimum thickness of the wall. Each of our materials has a material page with all the essential information.

Don’t worry if you don’t own a 3D printer; you can simply upload your design to our website for 3D printing! Our automated tool will also check if there are weak points of your design and choose the best orientation if necessary. Don’t wait any longer, and start 3D printing today!

We recommend you check the design guidelines for the material you plan to use for 3D printing